Production line for Gpsumboard Profiles

GENERAL INFORMATION

Metal profiles are used in the construction of ceiling and wall partitions made from gypsumboard.​​

Celing profiles; CD, UD Wall  profiles; CW, UW, STUD-TRACK-MAIN CHANNEL-Furring channel-WALL ANGLE  may be in different models and dimensions depending upon application and market location in the world.

DE-COILER

• Capacity: 2500t
• Coil width: 197 mm (max.)
• Non-motorized
• Double head as optional

ROLLFORMING MACHINE

• Production speed: 100 m/min.
• Shaft diameter: 40mm
• Number of forming stations: depends on profile type (12-14 stations)
• One-piece table from steel welded construction, machined and painted
• Steel roller shafts, entirely hardened and ground
• Shafts supported on both ends
• Adjustable stand (operator side) and fixed stand (drive side)
• Upper roller shafts adjustable according to the thickness to be worked, with graded Vernier scale for setting.
• Rollers for forming and calibration made of S 4140 alloy steel precisely machined and heat treated at 55-57 HRC and re-machined after hardening for long lifetime

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CUTTING UNIT

• Types: Flying shear
• Flying shear carriage on slides and rail structured for translational motion driven by servomotor and gearbox
• Hydraulic system
• Cutting dies from alloyed cold work tool steel hardened to 60-62 HRC

AUTOMATION SYSTEM

• SIEMENS, EATON and MITSUBISHI Brands
• Data input entry product length and quantity
• Infinitely adjustment of production speed
• Synchronize operation of machines on the line
• There are emergency stop buttons as needed. (min. 3 buttons)